Unlocking the production secrets of food additives: professional equipment and efficient processes
Category: Technical Documents
Date: 2024-06-04
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Author: JZ
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Food additives are chemical substances or natural extracts used to improve food quality, extend shelf life, and enhance sensory characteristics of food, such as color, taste, and texture.The production of different types of food additives requires specific equipment and processes to ensure product safety, effectiveness, and compliance with relevant regulatory standards. Below, Jinzong Enterprise, with over 20 years of experience in food production equipment research and development, will introduce some common equipment and functional characteristics required for the production of food additives.
1. Mixing Equipment
Mixing equipment is one of the most basic and critical equipment in the production process,which is mainly used to evenly mix various raw materials.According to the physical charateristics properties of the additive (such as powder,liquid or slurry),different mixers can be selected,such as plantary mixers,three-dimensional motion mixers or high-speed dispersion misers.These equipment combine materials efficiently by rotating,fipping,or shearing.
2. Reactor
For food additives that require chemical synthesis(such as certain preservatives,thickeners,)the reactor is essential.The rector can provide an environment that controls temperature and pressure and promotes the occurrence of chemical rections.It is usually equipped with a stirring device to ensure that the reaction material is evenly mixed,and may include a cooling or heating system,as well as a pressure control system to ensure precise control of reaction conditions.
3. Extraction equipment
For food additives extracted from natural raw materials(such as piments,flavors),extraction equipment is particularly important.Common extraction tank,supercritical fluid extraction equipment and molecular distillation equipment.These devices utilize solvent extraction, supercritical CO ? extraction, or molecular separation techniques under high temperature and low pressure to efficiently and effectively extract the required substances while maintaining component activity as much as possible.
4. Refining and filtration equipment
Both chemically synthesized and naturally extracted food additives often require further refinement and filtration after initial preparation to remove impurities and improve purity.This includes centrifuges, filters, membrane filtration systems, etc. These devices ensure the purity and safety of the final product through physical separation methods.
5. Drying equipment
Many food additives need to be dried after preparation to improve stability and facilitate storage and transportation.Common drying equipment includes spray dryer, fluidized bed dryer and vacuum dryer. Spray drying is suitable for rapid drying of liquid or slurry materials into powder; Fluidized bed drying is suitable for granular materials; Vacuum drying is more suitable for products with high thermal sensitivity and can be dried at lower temperatures.
6. Packing equipment
Finally, packaging equipment is crucial for ensuring the hygiene of food additives, preventing pollution, and maintaining quality. Automatic packaging machines, sealing machines, and vacuum packaging machines can efficiently complete a series of operations such as measuring, filling, and sealing, ensuring that products meet food safety standards and facilitate market circulation.
In summary, the production of food additives involves a series of complex process flows and specialized equipment, and each step needs to be strictly controlled to ensure product quality and safety. With the advancement of technology, automated and intelligent production equipment is gradually becoming an industry trend. It can not only improve production efficiency, but also better meet high standards of food safety requirements.
